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COIIVAIR 10000 SERIES A 3854278 DUCT ASM REAR NOTE INSTALL CLAMP SCREW 4 3873950 SCREW IN D RECT ON SHOWN T G E savssvo SUPPORT Henna E1 9 22836 U NW Auxaprsz 7 E saswsv ... PARTO J 7 DUCT AS V B Q EEK 4 B za V Exxsrmc vmvs Asm ... Asm 47 A 0 2 s2L ff lv iqw g E M j i2Z 2 2 vL F 0 L L i ii 1 7 WA 5 i 0 r y 2 3 01 10000 |
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CORVAIR 10000 SERIES A 1 3854360 Nur s1 1 cuLL Z 3794104 CASE ASM sasom uocx NOTE Stow tire with air valve D nt8r1irB Of VEh1c1e 2 QW E 5 Z NOTE Position slot |
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CORVAIR 10000 SERIES E 910792 MIRROR ASM Fi 5955717 BRACKET L li 9421496 SCREW Q 5955709 PAD NOTE UFO V 16 Z AL A SMZM ON Of G T440f 1 cfiav |
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3862l00 CORVAIR 10000 SERIES A MQ wsozs mn 5 3356795 swrvm E 3856793 BRACKET 7 441310 RIVBT 131 3156784 THERMOSTAT ASM 10100 500 3830431 SHIELD HEAT ... ACTUATING 5 3711177 cup 2 NOTE L H exhaust duct shown 0 3 Install swivel to damper door on E R H duct same direction as hown ... NOTE For exhaust duct to lower DAMPER IN shroud asm sequence refer to FULL gpgg sheet B5a POSITION NOTE Adjust swivel with damper door fully open actuating rod pulled out to maximum length |
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CORVAIR 10000 SERIES Q 21 120700 sour Q 120380 L WASHER 3867247 u 1 0 0 HEAT smsno ASM ... SAME AS 11 11 g M 0 4 PAN NOTE Front end of L H O f X MMF YEA muffler must not project K 1 below bottom of engine ... NOTE 011 cooler at 57Mw 0 1 M 0 1 O f j rear shroud asm I 1 1 1 attaching part 21 f 0 I J9 0 1 c 0 T attaching part |
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3862IOO CORVAIR 10000 SERIES j savzosa mm Asn 1 11 Li Q sssczvs 4 nm Asn L 4 n 3860277 PIPE ASM L H E 3860276 H B ASI EI 476737 SPRING Y BRAKE uoss ... WASHER S I SO NUT RR BRK DRUM ASM ... REAR BRAKE pipgs Q L MPC NOTE A DED L PLc 6 ig wns 396027 PIPE AM 10000 i 3 nwc rm 2 n r r 1s 3 L 726IS |
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CORVAIR 10000 SERIES 1 3858954 INSTRUCTION SHEET E 3858952 JACK A I 1 9985105 CEMENT 30 OZ E 3858953 WRENCH ASM APPLY CEMENT TO ALL 4 commas a E 1 8313 Nm CENTER AREA ... SHEET TO INSURE ADHESION A Q I 2 NOTE Locate sheet at approx center of panel with top edge even with crease line On 10500 I 10700 cement sheetto quarter Y 9 insulator |
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3862IOO CORVAIR 10000 SEIIES E 3858010 CROSSMEMBER PLATE ASM E 3817224 BOLT E 193211 BOLT H 3693853 P WASHER R H SIDE ONLY E 9418148 P WASHER 103328 L WASHER Q 103320 L WASHER ... REAR SUSPENSION J A M 1 T I NOTE Bushing must be installed m l after crossmember is painted I gg i l I Bushing bore to be free from uint 4 2 CH ROLE ... REAR SUSPENSION B M N 0 AME V AV M CROSSMEMBER PLATE ASM 34 65 w 4L 0132 WAS 1 6055 10000 1 2 0wc Ms z n C 0 nm ma 1 LJ13569 |
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CORVAIR 10000 SERIES E 5956894 PLATE Q 5956893 c0N m0L Asn gl 3 zmssos scnzw A xpfw HEHE Boss on housing g 4 e y Z must nest in groove on w cable sheath ... razmnea Q 5 2 m0A ea NOTE After attaching cables to control assembly rotate control so black cable is in down position the cable retaining screw head is on the underside of control ... sunny wrixxy 0 Qc 4 i4 oursms REAR mw MIRROR ZOI I 21 common ASM Z13 3 10000 |
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CORVAIR 10000 SERIES E 3857074 Front suspension unit 1NS I ALLATION SEQUENCE A wheel hub asm except 10567 10767 DRIVE FRONT BOLTS E FIRST L H E 3857075 10567 L 767 R H SIDES THEN ... INTERMEDIATE E 47305 P WASHER BOLTS 11 11 AND FINALLY 131099 L WASHER NOTE This sequence is neccessary to MB 9416253 Kn assemble the front suspension unit j 9422214 K LT and wheel hub asm |
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CORVAIR 10000 SERIES RECOMMENDED ASSEMBLY PROCEDURE Q UPPER END 1 Asm prod direction signal control lever knob to direction signal control lever Heat knob to 100 130 F before asm 2 Asm lever to direction ... Asm direction signal cancelling cam to the steering shaft until cam contacts the direction signal switch bearing NOTE Direction signal lever must be in the neutral position before assembling the cam 4 Asm steering shaft ... wheel with mar on hub Tighten screw 7 6 places 9 Asm lock knob bumper E to lock knob stop pin 17 10 Asm horn button plate 16 into horn blowing contac B Line |
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CORVAIR 10000 SERIES 2 3724851 npr 0 mcmzs 1 1993326 8 O f m O 0 UPC 401 414 El Used to 0 4 scm imp switch wire to body wire harness ... STRAP 1 QE 0072072 Leven Asm E 3770344 moe 3 E B B pecp was as 7 NOTE Assemble knob as 7 tight as possible by hand leaving shift pattern in proper readable position ... nmNsM1 s ow NOTE Slide boot over gw mc LBS wj cylindrical portion 01 switch Q4 CHEVROLET MOTOR DIVIS ON GMC1 UFC mrs sw nevnsson aeccxo AUTH |
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Slide Rod Asm M into Tube Asm Position Rear Boot G loosely attach clamp F on Rod Asm with attaching parts 7 Assemble Link J to bracket Part of Tube Asm with bushings retainers Tighten ... asm in tunnel and couple to trans 9 Lubricate bottom surface oi Lower Seal N place with curved flanges up In notch ct left sit between Tube Asm underbody Secure Housing Sub asm with attaching ... Remove Pilot Screw replace with Screw Plug S 12 Move Rod Asm tc gage dim See sheet B3 Slide Coupling C on Rod Asm until transmission is in REVERSE Tighten Clamp |
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3862l00 CORVAII 10000 SEIIE 1 3860444 GAGE ASM 10100 500 COLOR I L CODE NONE OPT ORANGE 3849800 CAP ASM Q 3860445 10700 COLOR CODEQNONE 3849802 OPT 0m R NGE Q zmssss ... OLOR C00 DEN 7CA 770 Q H CASNA 6 1 2 UPPER I sweaua NOTE Maintain this dimcnsi 3 to prevent loose tube due to A L bottoming of tube offset on LJ mm Gage ... FILLFR OIL LEVEL GAGE hwg 42 77 3 gpo Vzppv E 1 m swf zzm urn 10000 |
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CORVAII 10000 SERIES 1 9414765 SCREW 7 3862879 80 BRACKET L I1 R H Q 3373717 53 3 E Install b ackI t 11 11 arrow pointing toward ... spzmczn Asn E 64 SCREW E 7283416 GROUNDWIRE ASM A 94 E 121752 L WASHER Q 9420856 U NUT I NOTE Slanted surface towards front of vehicle |
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CORVAIR 10000 SERIES Q 3658018 Bmcxzr E 3857928 sour E 3631892 SCREWASM EQ 103330 L WASHER E 3858423 4 srnur mom 1 R H g Q 103020 mn 3375055 6 BRACKE ... ASM ASM L R H E 5544049 RETAINER 7 5544296 GROMMET Q E 3816622 NUT umacpscaf Z B 1 2 H I 3 I i if U 0 9 U 1 4 I 3 NOTE ... installed as Showm 1 li A mw Q i Q 0 z B 4 NOTE Must be positioned tight 1 I 5 ene after torque arms strut V w b rods are positioned tightened |
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CORVAIR 10000 SERIES NOT ITEMIZED ON THIS SHEET A SHEET TITLE SHEET TITLE 1 CONTENTS 2 SPARE TIRE STOWAGE n l 3859153 BOLT E Prod Weights must not loosen at speeds ... when installed on either 3859067 ASM l l lIl I OI Ol1t l 3 SlD HIDQES IE 3818073 NUT 10 Balance four wheels on the vehicle exce 1 E 3862943 4 ADAl ... tire T 5 7 385430 2 NUI ASM L R H asms to be initially minced per sec 10 D H 3869476 TIRE UNIT CHART Sheet 1 NOTE LATEPAL |
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COIVAII 10000 SERIES D 3852897 BRACKETASM E 6256368 COVER E 3790853 GASKET if 3723230 BUMPER El 3812904 CLEVIS 103321 L WASHER ... BIBHING DQ 9419815 NUT 9418931 NUT B 3817880 RETAINER 3812970 ROD 5465094 C rLINDER ASM E 3857885 PEDAL ASM E 3817879 PIN 3845275 O Q 5456779 soo r R L L 2 wsu nur msrnuneur ... cnmvvs mm 1 Z i L Z m Mi 9 PEDAL ir BRACKET ASM n s 10000 7 i owcs |
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CORVAIR 10000 SERIES A CAMBER TOE IN ADJUSTMENT A ATE LH STING CAM 1 ONE 0 A Zfif J5 UQ UA 6i0 1 ROT MARK COUNTERCLOCKWISE AND THE R H I CAM ONE MARK CLOCKWISE ... ALIGNING POINTERS B ON UNDERBODY C MHDWAY BETWEEN ONE MARK OUTBOARDTAND CENTER MARK ON TORQUE ARM BRACKE NOTE POINTERS MUST BE ALIGNED TO TOIPQUE V CENTERLINE OF INDEX MARKS ... REAR SUSPENSION GEOMETRY 2 D if V5 EV 5 0 eau mrs gy 6 asm are e ssa fg 10000 5 4 DWG B 5 ZL Pfi i Q REF Pml 64 L L DATE |
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CORVAIR 10000 SERIES E 3772324 CLIP Bend tabs over at 3876969 SUPPORT ASM Q E 9417558 scmzw Q 9419699 SCREW 7 3869453 PLATE E 38698 5 CWER E 6257492 cnoumxm E 2295142 CLIP ... PULLEY 8 CLAMP Ae nrara muraa cnau EEE UPCS apgwuvv uv X UA ERJOPY gg IE C NOTE Route cable under LAM P parking brake pulley shaft |
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CORVAIR 10000 SEIEES 3 372485 l TA1 I a 3 IN QQ 3886604 NUT FERRULE ASM hl 6 DL v E lj 3324378 nose Position identification mark ... vacuum hose adjacent to gasoline meter unit E ITE 0 S wire lead breakout of harness asm TUBE ASM mm mc an Q Hgsr TO FITTING INSTRUCTIONS Y INSERT Hosr INT0 FITTING BOTTOMING HOSE ... UNTIL FINGER fx 5 7 I G CUP H TIGHT THEN MAKE TWO FULL TURNS W 2 NOTE Flat of hex on body 1 must be on Ei top to clear lamp socket |
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CORVAIR 10000 SERIES E 3857839 LEVER ASM 4 103342 P WAti lER 2 3857838 CABLE ASM FRON l E 3866579 PULLE 103373 C P For installation see 3863515 BZZACZE General Inst Sect ... NOTE Force required to start cuM fg W A e movement from released M position to be 15 5 lbs Force to move lever 3 00 inches from released position |
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CDRVAIR 10000 SERIES I 142247 NUT E 121900 nom 3861884 Ron LQ 121753 1 WASHER E 120392 P WASHER Q 3791577 SPRING Q 1824172 Ron E 103319 1 wAsHER 3817253 LEVER ... cnoss s11A1 1 Q ASM INOTEIACCELERATOR CONTROL LINKAGE ADJUSTMENT SAME AS 10100 500 EXCEPT AS SHOWN II 2 3 4 S CAQBURETOR ASM ... NOTE W1th C b 1 I tO1 r L lever in closed throttle 1 ti 3 p0S1 cu 3 t IZ AIR CLEANER SUPPOQT 4 IC 2 O E u 0 4 Iv 9 INDLJCTION |
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PEDAL 103320 L WASHER 11 3859471 PEDAL ASM E svzasss sp wAsma n Q 114496 mrr E 3859478 BEARING ASM li 103329 L WASHER E 3859479 CABLE ASM m 3798256 BUSHING E 3859480 PULLEY ... RETAINER Q v 9419699 scmzw 3859474 SHAFT ASM E svzszso BUMPER t HF OUD DUCT r V SL 0 V r 4 2 1 uPP0PT ASM 75HE ... CLUTCH PEDAL CABLE 2 P D6L NOTE ADDED DF 7 1 V 10000 V 5 32 C 2 DWGFWH |
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ASSEMBLY INSTRUCTIONS Y 3862100 CCRZ AIR 10000 SERIES 1 INST PANEL HARNESS Asn EQ 9417863 BULB 2 2989245 wm 1 ASM 10000 ... asm y 1 S H I 2 7 Q II Q s I 1 1 1 0 sr I 1 3 9 I R 6 1 7 X I I o I 1 NOTE Terminal |
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CORVAIR 10000 SERIES x E 3785616 PIPE ASM R H 10100 500 Q 3814025 PIPE ASM L H 10100 500 A lqggm ygg 7 3785694 CLIP 10100 500 g E 192044 mppnz ... Mimi 2 B 1 NOTE Maintain clearance 1 when torquing screw H Q A CAST YG NOTE Screw must be torqued A irst then torque nut Screw Q must not turn while tightening ... ITEM F7 nap s 7 2 S 10000 C 5 vg owe PEEL 1 es nas r c3 1 74795 L at DATE |
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ASSEMBI Y INSTRUCTIONS 3862100 CORVAIR 10000 SERIES Q 3861994 GAGE ASM E1 3815339 PIPE MODULATOR 38F 996 TUBE ASM E 3786178 GROMMET 3956694 SHIELD ASM FRON I 102635 NUT E 3961999 BOOT ... WASHER E 3795770 HOSE A F 1 jg 3867224 TUBE ASM EXC UPC L63 g 0 6 Sc wv gj 3856719 UPC L63 4 Z v574 ... NOTE Insert modulator pipe to D first rib into vacuum balance tube X vacuum modulator |
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CORVAIR 10000 SERIES 3 E 3851980 SHIELD ASM ENG FRT Q jj 9409107 scmw E 120392 P WASHER Q E1 3851982 SHIELD ASM ENG SIDE R H 3851889 L H 3848396 COVER OIL COOLER ACCESS ... LBSFT 1 NOTE For winter storage oi engine cooling air exhaust dud cover See U P C 6 5 zzo vnomti MOTDR |
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TITLE 1 CONTENTS EA 2 STEERING WHEEL HUB Q 3 ASSEMBLY PROCEDURE UPPER END E 5695390 COLUMN ASM ... NOTE For recommended assembly proce ure see UPC 9 PHASE IH L CHEVROLEY MOTOR DWISLON C UPC mrs sw nevmou nscom ... CONTENTS TELESCOPIC mmm Sam Emp w I L Tw ggg 10000 1 1I il Q WG IREF P L 75 5 L Li L L I SHEET |
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assembly of tra ns lever to trans rod asm 5 3 FORWARD 3 Z S te 3 A B 9 l 4 3 61 NOTE Install housing I 5 with relief toward front ... TANG v L IB K P I CARPET 5 s A P TUBE 131200 2 ASM P E E1 10500 75 95 LBS N UPPER 3 LOWER SEALS z Some ... OONTROL 7 I I REF B5 10000 B2 it wc et z r7 Rvmnzmrei SS l 74S29 1 4 c ouzzet 5 L 1 7597 1 K SHEET |
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CORVAIR 10000 SERIES 1 7025023 CARBURETQR ASM Q 3787453 nzsuuroa 3826302 0Pr 7025227 CARB ASM SECONDARY 10700 7 3814338 Host 2 37 67304 PLUG CARB VAC Q 3786683 STUD AE 120368 mn g 3796694 cron ... NOTE Route vacuum advance I QL x hose inboard of 18 3 spark Q plug wires through the coil |
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SPRING 1 520074 rum J E 3852899 SUPPORT 7 Q E 3847758 SCREW ASM NOTE Position Mast Jacket axially until this clearance is obtained between direction signal housing x steerlng wheeL ... neutral position when l LJ assembling steering wheel to pne JJ vent damage to control asm 3 cancelling cam A QE gn zs as Las rr 4 1OD I4O LBS 1N CHEVROLET moron oevaseow Gmcs ... TFFmN WHEEL 10000 Q 6 1 Zi wG r 2 4 use mu 3 L 7 BB5 L 7222 r DATE |
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CORVAIR 10000 stunts Q 1 3824836 c1 m E 3817247 GASHT Q 3794415 HOSE 15 3817508 5 rm 8 8824170 PIPFASM INDUC1 ION 2454788 0 w1 sm a Q 4 3775150 BOLT INNER ... DECALCOMANIA 1 E 14 QQ 12 8880786 CARBURETOR ASM 5 x Q 3829481 srrm ... NOTE Stud 18 Xt l 1d A 1 94 1 00 from surface 1 2 of tuI bO Ch2 1 g 2 MA X 1 A i g 7 r111 190c 111128 s2 |
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3862I00 CORVAIR 10000 SER E 6419984 Am CLEANER Asu B 3856644 BRACKET ASM AUX C AIR CLEANER Og 3856657 TUBE ASM CRANKCASE E 1552261 GASKET VENT Q E 3856659 HOSE SPECIAL m 3851802 OUTLET ... ggyr J A 11 3856710 BOLT ASM O 5 3577595 TUBE EXT ASM 274785 CLAMP INLET Q 3856697 uosx spzcuu 6419985 AIR CLEANER ASM 3694280 TAG Q 7 9419699 SCREWASI ... NOTE Dmnnmc DIMENSION El SAME AS UPC K4 1 0 6 LB W 5 8 455 w 2 0 LB uv C1 IQVIOLEY MOTO DNQSJON GMC UPC nut sm mason recom |
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ASSEMBLY INSTRUCTIONS 3862 00 CORVAIR 10000 SERIES E 2978796 WIRE ASM HI TEXGION L 7 120392 WASHER E 4778650 srmp AQ 9414192 scnsw 1 9419346 BOLT QQ 423553 SCREW USED AS PLUG ... NOTE Position strap dir 2 JQXD 4 X LL I ect y above vacuum advance |
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38b2I00 CORVAIR 10000 SERIES L lx 1 9419727 SCREW 18 3868762 WASHER SPL 3863893 Bmcz g 19 271172 NUT Q 134551 Nur E 1777244 NU l SPL Q 174916 L WASHER 3857964 BRACKET pggy ... EVAPORATOR ASM H L kd E 0 B E 3858388 SEAL 1 L E 9981098 CEMENT 4 X 1 Q A SEAL TO DASH Appaox ... rmse thru r 67 2 slit in carpet 5 A Nr mq 7 17 P 6 E NOTE Long end of hose to attach to evaporator |
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PLATE ASM 1 3733134 LT 5696337 SHAFT ASM 5 3875003 STEERING GEAR JACKET 5674268 CLAMP j 3862451 SCREW ASM E 454974 BOLT 13824101 sur gig 3821188 Nur B E 5671965 BEARING ASM 18 9420494 SCREW ... BRACKET 19 121906 BOLT IE 3840897 SPACER E 103319 L WASHER y AQQ 9419912 mrr Y 1 NOTE Position steering shaft so that mark JPY CAA on shaft is on top in vertical car positionat ... GEAR JACKET 1 Izzzgam hg M 6 as ze e 4 4 QJ sm 6 P ny 10000 |
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CORVAIR 10000 SERIES NOT ILLUSTRATED ONTHIS SHEET SHEET TITLE SHEET TITLE 1 CONTENTs 2 SPARE TIRE SPOWAGI CD m 335g4 g TIRE UNH CHART E Serial number on tire to face inside G 3848227 wmsm ... balance the wheel tire asm 9421508 2 0 oz exceeds 5 oz either the tire or 9421510 2 5 oz wheel is excessively out of balance asm should be rejected E Front tire pressure ... 1vur sesu c 3 4 1 as I 5 i r 3 1 E 5 6 Uswpc NOTE All tires ci same size ply rating furnished with any vehicle shall be of same make |
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CORVAIR 10000 SER1 N Q mace 2 2 5 9420825 scnzw 5256 137 EQUALIZER 7 516213 RETAINER 3 2Q C STRHG H 3857872 BRACKET 557796 CABLE ASM REAR 3845206 SCREW ASM ... MVUAPBOOY NOTE Install with c ownward Zi I S 45 55 M4 positionas shown nga Jo 6 ws FZ 4 2 5 A95 FZ Li Q DATE SYM REV 1 1C N UECORD |
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CORVAIR l0000 SERIES 3 3860270 PIPE ASM PRT 7 476737 SPRING YOKE gg 3860272 PIPE Asa Ak Q 9422606 scnnw 3874664 GROMMET EI 231343 P WASHER 3 AA Q 764893 Hose ... cmommr lg 3875013 PIPE ASM L H BRAKE HOSE ASSEMBLY PROCEDURE 1 Brake hose must be assembled to wheel I cylinder first 7 2 With wheels in 2 straight ahead position insert hose to body ... bracket without kink ing or twisting install retaining spring as shown NOTE Paint stripe on hose is a visual aid for preventing or detect ing any kinks or twists |
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62I00 COIVAII 10000 SERIES E 3858156 MUFFLER EXHAUST PIPE ASM E Do not drlve into posltton at over 250 10100 500 R P M tree to prevent excess heat bulld ... consequent galllng ol nut of stud E 3884818 BRACKET ASM R H 9417881 SCREW 3874259 L H E 3821542 srmr n Q 6255845 PACKING 10100 500 3888841 10700 LJ 3 1 An maze scnsw ... NOTE Exhaust duct H NOTE This area ls critical because attaching parts U P C 6 6200 V0 C 6 74 4 1 mln 25 clearance Ls necessary to 5 Q prevent heat transfer |
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mvvr E 3710598 WASHER El m 14sa amcxrr Asn 5 3859205 SPACER SPECIAL H 3868699 BRACKET ASM TRANS Q 3872875 HOUSING ASH Q 7 3859204 BOLT SPECIAL Q t 0r e 1r Y was BEFCQE ... NOTE Flll assembly with lubricant A 5 l it1l1tls mush t0 l2 below bottom ct l y fill bolc with assembly tn ca position X l jr 2 0 semen HPGQ ... NOTE See UPC 7 for clutch adjustmert Z Lai F cross shan dim to trans cross member is 87 z 13 CHEYIOL Y MOTO V rON GMC UPC NW 4 HWS ON MCOID |
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710NS 3862100 CORVAIR 10000 SERIES The I ll parts uc U 6550111 c01v11 R1 ss0R ASM 11 3828942 BRACKET ASM O imugeggengumc A 120394 P WASHER Li 274840 BOLT ... Boxxr Q 120380 1 WASHER 3874403 RP0 L62W H RPO ms r 3851971 DUCT 8 DAMPER ASM 1 11 3945 BELT m 38289 BUSHING 1894 SHROUD Asu ENG UPPER AE 120377 NUT 17 122126 BOLT ... GENERATOR Asn 37 AS GAs R H 3779986 P WASHER 19 187119 1 WASHER 3833498 SUPPORT ASM 181591 BOLT stalled up same as regular production 10700 0 The f u g puts |