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Corvair Chassis Shop Manual December 1964
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replaced since no provision is made for adjusting oi pinion clearance SOIcA 4OID REMOVAL 1 Remove starting motor as previously described 2 Remove the outer screw and washer from the motor connector strap terminal 3 Remove the two screws retaining solenoid housing to end frame assembly 4 Loosen through bolts and twist solenoid clockwise to remove flange key from keyway slot in housing then remove solenoid assembly REPLACEMENT OF CONTACTS 1 With solenoid removed from motor remove nuts and washers from Switch S and Motor connector strap terminals SPECII J 5184 CHECKING SCALE 0 J 7607 IGNITION SWITf NUT REMOVEF J 9717 2 1 9717 1 SUPPORT PRESS TOOL TOOL Fig 13s 2 Remove the two solenoid end cover retaining screws and washers and remove end cover from solenoid body 3 Compress solenoid plunger contact ring slightly and remove outer spring retainer fiber washer and contact ring fig 12s 4 Remove nut and washer from battery terminal on end cover and remove battery terminal Remove resistor by pass terminal and contactor 5 Remove motor connector strap terminal and solder new terminal in position 6 Using a new battery terminal install terminal washer and retaining nut to end cover Install by pass terminal and contactor 7 Position end cover over switch and motor terminals and install end cover retaining screws Also install washers and nuts on the solenoid switch and starting motor terminals 8 Bench test solenoid for proper operation and reinstall using reverse of removal procedure 1L TOOLS to J 21737 OIL SIGNAL SWITCH SOCKET M J 9600 2 J 21501 SHOULDERED PULLEY INSTALLER ADAPTER Special Tools CORVAR SIIOi MANUAL